A Tapered Roller Bearing (TRB) is a type of rolling-element bearing with truncated conical rollers and raceways designed so their projected surfaces meet at a single point on the bearing's axis, allowing it to handle heavy combined radial (downward) and axial (sideways) loads efficiently with low friction, common in automotive, machine tools, andheavy machinery.
Tapered Rolling Bearings stand out in industrial applications due to their optimized structural design and exceptional load-bearing performance, with core features as follows:
Strong Combined Load-Bearing Capacity:The matched taper angle design of rollers and raceways allows synchronous transmission of radial and axial loads. Single-row models can bear unidirectional axial loads (50%-80% of radial load capacity), while double-row models support bidirectional axial loads and radial loads simultaneously. Double-row variants achieve a maximum radial dynamic load rating of up to 8000 kN, eliminating the need for combined use with other bearings in complex load scenarios.
Flexible Self-Aligning Adaptability:Double-row Tapered Rolling Bearings integrate a self-aligning function through symmetrical roller layout, capable of compensating for ±2°-3° installation misalignment and shaft deflection. This reduces requirements for assembly precision, minimizing operational failures caused by eccentric loads and improving stability in heavy-duty working conditions.
High Precision & RigidityL:Available in precision grades ranging from P0 to P4, P4-class ultra-precision models achieve micron-level positioning accuracy with axial runout ≤0.005 mm. The precision-ground raceways and optimized roller end-face design (surface roughness Ra≤0.08μm) enhance deformation resistance, ensuring stable operational accuracy for precision equipment under heavy loads.
Long Service Life & Reliable Performance:Bearing rings and rollers are primarily made of GCr15 high-carbon chromium steel, with SUS440C stainless steel available for corrosive environments. Surface hardening treatment and uniform load distribution design extend fatigue life by 40% compared to conventional bearings, adapting to long-term continuous operation in harsh conditions.
Versatile Installation Options:Single-row models feature a compact structure, requiring paired installation (face-to-face or back-to-back) to achieve bidirectional axial positioning; double-row models can be installed independently, simplifying assembly. This flexibility allows adaptation to diverse equipment space and load requirements.
Wide Customization:Capabilities Supports multi-dimensional non-standard customization: non-standard size adjustment (inner diameter/outer diameter/width), contact angle optimization (15°/25°/30°), corrosion-resistant material modification (SUS440C), high/low temperature special lubrication solutions, and cage material customization (brass/reinforced Nylon 66/stamped steel), fully meeting personalized application needs.
Leveraging its combined load capacity, rigidity, and adaptability, Tapered Rolling Bearings are widely used in 10 key industrial fields, becoming an indispensable core component in heavy-duty machinery:
Automotive & Transportation: Applied to wheel hubs (cars, trucks, trailers), axles, differentials, and manual/automatic transmissions, the bearing withstands combined loads from braking, cornering, and acceleration, ensuring stable vehicle operation.
Industrial Gearboxes & Speed Reducers:Integrated into helical/bevel gearboxes and heavy-duty speed reducers, it handles high radial and axial forces generated by gear meshing, maintaining efficient power transmission with low noise.
Construction Machinery:Installed in excavators, loaders, and cranes, it provides high rigidity and shock resistance, adapting to heavy-load and high-impact working conditions in construction sites.
Mining & Quarry Equipment:Used in crushers, conveyors, and grinding mills, the bearing operates reliably under extreme loads, severe vibration, and dusty environments, supporting continuous mining operations.
Steel & Metallurgical Machinery:A core component in rolling mills and continuous casting machines, it withstands heavy loads and high temperatures during steel production, ensuring precise control of metal workpiece dimensions.
Wind Energy Equipment:Integrated into wind turbine gearboxes and main shafts, it bears large combined loads from wind and rotor weight, meeting the long-service-life requirements of onshore and offshore wind farms.
Agricultural Machinery:Applied to tractors, harvesters, and gear drives, it operates reliably under shock loads and contamination, adapting to harsh outdoor agricultural environments.
Marine & Offshore Equipment:Used in ship propulsion systems and winches, the corrosion-resistant customized version adapts to humid and salt-spray marine environments, delivering stable performance under heavy loads.
Machine Tools:Installed in spindles and rotary tables of precision machine tools, its high rigidity ensures machining accuracy, critical for precision cutting and forming operations.
Railway Equipment:Equipped in axle boxes and traction systems of trains, it handles heavy loads and vibration during long-distance operation, ensuring safe and reliable railway transportation.
The price of Tapered Rolling Bearings is determined by multiple interrelated factors, with core influencing elements as follows:
Size & Load Rating:Size is a primary pricing driver. The standard product line covers inner diameter 150–950 mm, outer diameter 270–1250 mm, and width 30–170 mm. Larger bearings consume more high-quality steel and require more complex precision machining, leading to significantly higher costs. Bearings with ultra-high load ratings (above 5000 kN) also command a premium due to reinforced structural design.
Precision Grade:Precision grades follow the hierarchy P0 < P6 < P5 < P4. High-precision P4/P5 grade bearings require stricter multi-stage grinding, 100% dimensional testing, and precision sorting, with a higher production rejection rate. Their prices are 40%-70% higher than standard P0 grade bearings.
Material Selection Standard:GCr15 high-carbon chromium steel is cost-effective; upgrading to SUS440C stainless steel for corrosion resistance increases raw material costs by 50%-80%. Cage material also affects pricing: brass cages are more expensive than reinforced Nylon 66 or stamped steel cages.
Structural Design:Double-row models are 30%-50% more expensive than single-row models of the same size due to their self-aligning structure and additional rollers. Single-row paired installation kits (face-to-face/back-to-back) incur a 10%-20% price premium compared to individual bearings.
Seal & Lubrication Configuration:Open-type bearings are the most economical; adding contact rubber seals or non-contact labyrinth seals increases costs by 15%-30%. Special lubrication solutions, such as high-temperature grease (≤150°C) or corrosion-resistant grease, also raise the overall unit price.
Order Quantity & Delivery Time:Bulk orders (≥100 pieces) qualify for a 15%-25% quantity discount. Small-batch orders (≤30 pieces) or urgent orders (delivery within 7 days) incur additional production and logistics costs, increasing the unit price by 20%-40%.
To select the optimal Tapered Rolling Bearing and ensure long-term stable operation with equipment, purchasers should comprehensively evaluate the following key factors:
Working Condition:Matching First, clarify core working parameters: magnitude and type of combined radial/axial loads, operating speed, working temperature (-40°C to +150°C for standard models), and environmental conditions (clean, dusty, corrosive). For scenarios with installation misalignment or shaft deflection, prioritize double-row self-aligning models; for compact installation spaces, select single-row paired configurations.
Size & Precision:Confirmation Determine the bearing’s boundary dimensions (inner diameter d, outer diameter D, width B) strictly according to equipment design drawings. Select the precision grade based on application requirements: P0/P6 for general machinery (e.g., agricultural equipment), P5/P4 for precision equipment (e.g., machine tool spindles) to ensure positioning accuracy.
Material & Structure Selection:For standard working conditions, GCr15 high-carbon chromium steel and stamped steel cages are cost-effective. For corrosive environments, choose SUS440C stainless steel; for heavy-impact scenarios, select brass cages for enhanced durability. Single-row models are suitable for unidirectional axial loads, while double-row models are preferred for bidirectional axial loads and misalignment compensation.
Load & Speed Capacity:Verification Calculate the actual static/dynamic combined loads of the equipment, and select bearings with basic load ratings 1.2–1.5 times higher than the actual working loads to reserve a safety margin for shock loads. Verify that the bearing’s limiting speed (grease/oil lubrication) matches the equipment’s maximum operating speed, avoiding overspeed-induced failures.
Supplier Qualification:Assessment Prioritize professional suppliers with mature production capabilities, such as NewBee Transmission. Verify ISO9001 quality certification, advanced production equipment (CNC precision grinders, integral heat treatment lines), and comprehensive product testing reports. Evaluate after-sales service capabilities, including warranty periods and on-site technical support.
Cost-Effectiveness Balance:Avoid over-specifying: select standard materials and precision grades for non-critical equipment to control costs. Domestic brands like NewBee Transmission offer performance comparable to international brands (e.g., SKF, Timken) at 20%-30% lower prices, ensuring stable supply and significant cost savings.
NewBee Transmission is a professional manufacturer and supplier of high-quality Tapered Rolling Bearings, focusing on providing reliable combined-load bearing solutions for global customers in automotive, steel, metallurgy, mining, wind energy, and construction machinery industries. With advanced manufacturing technology, strict quality control, and customer-centric services, it has become a trusted partner for large industrial enterprises worldwide.
Comprehensive Product Range:The standard Tapered Rolling Bearing line covers single-row (e.g., 32200, 30300 series) and double-row (e.g., 32300 series) models, with inner diameter 150–950 mm, outer diameter 270–1250 mm, and width 30–170 mm. Precision grades include P0, P6, P5, and P4, with material options of GCr15 high-carbon chromium steel and SUS440C stainless steel. Customized solutions are available for non-standard sizes and special working conditions.
Advanced Production & Testing Capabilities:Equipped with internationally advanced CNC precision grinding machines, integral automatic heat treatment lines, and high-precision roller sorting equipment, the company implements strict 100% inspection throughout the production process. From raw material spectral analysis to finished product load capacity, precision, and wear resistance testing, every batch of products undergoes comprehensive quality verification to ensure consistency and reliability.
Professional Customization Services:The R&D team consists of senior engineers with over 15 years of experience in bearing design, providing one-stop customized solutions: non-standard size design, contact angle adjustment, corrosion-resistant/high-temperature material modification, and special lubrication/seal solutions. The sample development cycle is 4–8 weeks for single-row models and 6–12 weeks for double-row models, with urgent production support for critical projects.
Reliable Quality Assurance & After-Sales Service:All products comply with ISO9001 quality management system standards and international bearing standards (ISO 355), with a standard warranty period of 12 months. The 24/7 technical support team offers on-site installation guidance, maintenance training, and rapid response to quality inquiries. For product defect-related issues, free replacement and maintenance services are provided to ensure uninterrupted customer production.
Efficient Logistics & Global Supply Chain:Standard in-stock models have a delivery cycle of 5–12 days (single-row) and 7–15 days (double-row). Cooperating with global logistics partners (DHL, FedEx) and overseas warehouses, the company achieves fast and efficient delivery to customers worldwide, supporting just-in-time production plans.
Proper installation, lubrication, and maintenance are critical to maximizing the service life and performance of Tapered Rolling Bearings, especially in combined-load and harsh working conditions. Key precautions are as follows:
Standardized Installation Operation:Before installation, thoroughly clean the bearing, shaft, and housing bore to remove burrs, oil stains, and impurities. Use specialized pressing tools for assembly, applying force evenly on the ring with interference fit (usually the inner ring). Strictly prohibit hammering or impact knocking, which causes raceway deformation and roller damage. Single-row models must be installed in pairs with correct spacing to ensure bidirectional axial positioning; double-row models should be aligned to utilize the self-aligning function.
Scientific Lubrication Management:Select lubricants based on temperature, speed, and load: use heavy-duty lithium-based grease for standard conditions; high-temperature special grease for environments ≤150°C; corrosion-resistant grease for humid/corrosive settings. Open-type bearings require grease replacement every 800–1500 working hours; sealed bearings should be inspected regularly for leakage, with timely seal and grease replacement. Avoid over-lubrication (causes overheating) or insufficient lubrication (leads to dry friction).
Real-Time Operation Monitoring:During equipment operation, continuously monitor the bearing’s temperature, vibration, and noise. The normal operating temperature ranges from 30°C to 80°C, with a temperature rise not exceeding 18°C. Abnormal temperature spikes, vibration, or noise may indicate misalignment, overload, or lubrication failure—shut down equipment immediately for inspection to prevent catastrophic damage.
Proper Storage & Handling:Store bearings in a clean, dry, and ventilated environment with relative humidity ≤60%, avoiding contact with corrosive substances. Store horizontally in original packaging, and prohibit heavy stacking to prevent ring deformation. During transportation, use shockproof packaging and specialized tools to avoid collision or dropping, preserving precision and structural integrity.
Regular Inspection & Maintenance:Conduct periodic disassembly inspections according to equipment operating cycles. Check for raceway/roller wear, cage integrity, seal condition, and lubricant quality. If abnormal wear, pitting, or deformation is found, replace the bearing promptly to avoid secondary damage to host equipment. After inspection, clean components thoroughly, reapply qualified lubricant, and reinstall correctly.
Technical Specifications of Tapered Rolling Bearing
Parameter | Specification |
Bearing Type | Tapered Rolling Bearing (TRB) |
Precision Grade | P0, P6, P5, P4 |
Size Range | Inner Diameter (d): 150–950 mm |
Material | Bearing Rings & Rollers: GCr15 high-carbon chromium steel / SUS440C stainless steel |
Customization | Available (size, contact angle, material, cage, seal, lubrication) |
Delivery Cycle | Standard models: 5–12 days (single-row), 7–15 days (double-row) |
For technical specifications, pricing, or custom engineering solutions:
Email: paul@newbeetrans.com
Website: www.newbeetrans.com