Cases

Luoyang Newbee Transmission Technology Co., Ltd. Successfully Resolves Plastic-Coated Bearing Application Challenges for South Korean Client

Background:

A renowned South Korean processing equipment manufacturer faced severe challenges in its automated production line—high humidity and acidic environments caused frequent rusting and seizing of traditional metal bearings in conveyor systems. This not only led to downtime losses but also posed risks of metal debris contamination, threatening product safety and brand reputation. The client urgently needed a corrosion-resistant, maintenance-free bearing solution.

Client Pain Points:

High-corrosion environment: Saltwater and acidic vapors accelerated metal bearing failure

Strict hygiene requirements: Zero tolerance for metal debris contamination risks

High maintenance costs: Frequent downtime for bearing replacement impacted production efficiency

Inadequate traditional solutions: Stainless steel bearings were costly and still required lubrication

Newbee Transmission Solution:

After in-depth analysis of operating conditions, Newbee Transmission proposed a customized plastic-coated bearing solution:

Core Material Selection:

Base: High-precision carbon steel bearings (ensuring load-bearing strength)

Coating: Food-grade POM (polyoxymethylene) engineering plastic (excellent chemical corrosion resistance, low friction coefficient, FDA-compliant)

Structural Optimization:

Thickened coating (critical protection for ball zones and outer ring contact surfaces)

Integrated molding process (completely isolates metal base from corrosive media)

Enhanced sealing structure (prevents saltwater infiltration)

Maintenance-Free Design:

Utilizes POM's self-lubricating properties to eliminate oil contamination risks

Implementation & Results:

Rapid Response: Samples designed and trial-produced within 2 weeks

Rigorous Testing: Passed 72-hour continuous load testing on client's production line

Significant Benefits:

92% reduction in failure rate: Zero bearing failures reported over 3 months of continuous operation

70% lower maintenance costs: Annual maintenance hours reduced from 200 to 60

Enhanced client satisfaction: Secured full-line bearing upgrade collaboration

Case Value:

This project not only resolved the client’s urgent needs but also demonstrated Newbee Transmission’s core capabilities in customized specialty bearings:

Deep operational analysis – Accurately identifying corrosion-mechanical load challenges

Materials science expertise – Optimized POM-metal integration for breakthrough performance

Agile manufacturing – Rapid design-to-delivery response

Client Testimonial:

“Newbee’s plastic-coated bearing solution exceeded expectations. It solved corrosion issues while meeting stringent safety standards—a revolutionary upgrade in equipment reliability!”

— Director of Equipment Technology, South Korean Client

Newbee Transmission continues to solve “impossible challenges” in power transmission through innovative materials and customized designs, reaffirming its leadership in specialty bearings.